China Custom Desboer High Precision Helical Gear Planetary Gearbox ND 200 Series Planetary Gearbox for Servo Motor bevel gearbox

Product Description

Product Description

The NDV200 series planetary gearboxes are designed and machined as a single unit with special tapered roller bearings to provide high radial load, high torque, ultra-precision, and small size. The ND series uses in highly rigid industries such as fiber optic laser equipment, floor track equipment, robot seventh axis, Parallel robots (spider hand) machine tools, and rotating arms.
Product Name: High Precision Planetary Reducer
Product Series: NDV200 Series
Product features: high torque, high load, ultra-precision, small size
Product Description:
Integrated design concept with high-strength bearings ensure the product itself is durable and efficient
A variety of output ideas such as shaft output, flange and gear are available.
1 arc minute ≤ backlash ≤ 3 arc minutes
Reduction ratios ranging from 3 to 100
Frame design: increases torque and optimizes power transmission
Optimised selection of oil seals: reduces friction and laminate transmission efficiency
Protection class IP65
Warranty: 2 years

Our Advantages

High torque
High load
ultra-precision
Small size

Detailed Photos

 

Product Parameters

Segment number Single segment
Ratio i 16 20 25 35 40 50 70 100
Rated output torque Nm 1040 1040 1140 1040 1040 1140 1040 850
Emergency stop torque Nm Three times of Maximum Output Torque
Rated input speed Rpm 3000
Max input speed Rpm 6000
Ultraprecise backlash arcmin ≤3
Precision backlash arcmin ≤5
Standard backlash arcmin ≤7
Torsional rigidity Nm/arcmin 440
Max.bending moment Nm 3530
Max.axial force N 17000
Service life hr 30000(15000 under continuous operation)
Efficiency % ≥94%
Weight kg 36.9
Operating Temperature ºC -10ºC~+90ºC
Lubrication   Synthetic grease
Protection class   IP64
Mounting Position   All directions
Noise level(N1=3000rpm,non-loaded) dB(A) ≤67
Rotary inertia Kg·cm² 7.42 7.03

Applicable Industries

 

                              Packaging   Machinery                              Mechanical  Hand                                                         Textile  Machinery

                   Non  Standard  automation                                          Machine  Tool                                                       Printing   Equipment

Certifications

 

 

Company Profile

 

DESBOER (HangZhou) Transmission Technology Co., Ltd. is a subsidiary of DESBOER (China), which is committed to the design, development, customized production and sales of high precision planetary reducer as 1 of the technology company. Our company has over 10 years of design, production and sales experience, the main products are the high precision planetary reducer, gear, rack, etc., with high quality, short delivery period, high cost performance and other advantages to better serve the demand of global customers. It is worth noting that we remove the intermediate link sale from the factory directly to customers, so that you can get the most ideal price and also get our best quality service simultaneously.

 

About Research

In order to strengthen the advantages of products in the international market, the head company in Kyoto, Japan to established KABUSHIKIKAISYA KYOEKI, mainly engaged in the development of DESBOER high precision planetary reducer, high precision of transmission components such as the development work, to provide the most advanced design technology and the most high-quality products for the international market.

 

 

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Application: Motor, Machinery, Marine, Agricultural Machinery, CNC Machine
Function: Change Drive Torque, Speed Changing, Speed Reduction
Layout: Plantery Type
Hardness: Hardened Tooth Surface
Installation: All Directions
Step: Double-Step
Customization:
Available

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Customized Request

precision planetary gearbox

Can precision planetary gearboxes be customized for specific requirements?

Yes, precision planetary gearboxes can be customized to meet specific requirements. Here’s a detailed explanation of the customization options available for precision planetary gearboxes:

1. Gear Ratio:

– Precision planetary gearboxes can be customized to provide specific gear ratios to meet the desired speed reduction or increase requirements.

– Depending on the application, the gear ratio can be adjusted by modifying the number of teeth on the gears or by using different gear sizes.

2. Torque Capacity:

– Customization of precision planetary gearboxes can include increasing or decreasing the torque capacity to match the specific requirements of the application.

– This can be achieved by using stronger materials for the gears, bearings, and housing, or by modifying the gear design to handle higher loads.

3. Mounting Options:

– Precision planetary gearboxes can be customized to offer various mounting options to ensure proper integration with the existing machinery.

– This can include different types of mounting flanges, output shaft configurations, or adapter plates to fit specific equipment interfaces.

4. Input and Output Shaft Size:

– Customization of precision planetary gearboxes can involve adjusting the size of the input and output shafts to match the requirements of the application.

– This allows for a direct fit with the mating components and ensures proper torque transmission.

5. Sealing and Protection:

– Precision planetary gearboxes can be customized to provide specific sealing and protection features based on the environmental conditions in which they will operate.

– This can include additional seals, gaskets, or coatings to protect against dust, moisture, or corrosive substances.

6. Lubrication System:

– Customized precision planetary gearboxes can incorporate specific lubrication systems to facilitate optimal lubrication and ensure extended operating life.

– This can include features such as oil circulation, forced lubrication, or integrated lubrication reservoirs.

7. Special Materials:

– Precision planetary gearboxes can be customized to use special materials to meet specific requirements.

– For example, in applications where weight reduction is crucial, lightweight materials such as aluminum or composite materials can be used.

8. Noise and Vibration Reduction:

– Customization of precision planetary gearboxes can include features to reduce noise and vibration levels.

– This can involve modifications to the gear design, addition of damping elements, or improvements in gear meshing precision.

9. Integrated Components:

– Precision planetary gearboxes can be customized to integrate additional components or accessories.

– This can include the integration of sensors, encoders, or braking systems, providing a compact and optimized solution for specific applications.

10. Application-Specific Requirements:

– Precision planetary gearboxes can be customized to meet unique application-specific requirements.

– This can involve working closely with gearbox manufacturers or specialized engineers to develop tailored solutions that precisely meet the needs of the application.

In summary, precision planetary gearboxes can be customized to a great extent to meet specific requirements. Customization options include gear ratio adjustments, torque capacity modifications, mounting options, shaft size alterations, sealing and protection features, specialized lubrication systems, special materials, noise and vibration reduction measures, integration of additional components, and meeting application-specific requirements. Working with gearbox manufacturers or specialized engineers can help in developing customized precision planetary gearboxes that are perfectly suited for unique applications.

precision planetary gearbox

How do precision planetary gearboxes contribute to energy efficiency in industrial applications?

Precision planetary gearboxes play a significant role in improving energy efficiency in various industrial applications. Here’s a detailed explanation of how precision planetary gearboxes contribute to energy efficiency:

1. High Gearbox Efficiency:

– Precision planetary gearboxes are designed to achieve high transmission efficiency, minimizing power losses during the torque conversion process.

– The gear tooth profiles, gear meshing accuracy, and lubrication systems are optimized to reduce friction and improve overall gearbox efficiency.

– Higher gearbox efficiency translates to less energy wasted as heat and more effective utilization of input power.

2. Compact and Lightweight Design:

– Precision planetary gearboxes are known for their compact and lightweight construction, which reduces the inertia and mass of the rotating components.

– The reduced inertia allows for faster acceleration and deceleration of the load, resulting in shorter cycle times and improved energy efficiency.

– Additionally, the lightweight design reduces the energy required to drive the gearbox itself, leading to overall energy savings in the system.

3. Load Distribution:

– Precision planetary gearboxes distribute the load among multiple gear meshes, which helps to evenly share the torque and minimize stress concentrations.

– The load distribution reduces the risk of overloading individual gears, resulting in more efficient power transmission and improved energy efficiency.

4. Gear Ratio Optimization:

– Precision planetary gearboxes offer a wide range of gear ratios, allowing for optimization based on the specific application requirements.

– By selecting the appropriate gear ratio, the gearbox can match the load and motor speed more efficiently, resulting in improved energy utilization.

5. Precision Control and Positioning:

– Precision planetary gearboxes provide accurate control and positioning capabilities in industrial applications.

– The precise motion control allows for optimal utilization of energy, reducing the need for excessive power consumption and improving overall system efficiency.

6. Maintenance and Reliability:

– Precision planetary gearboxes are designed for long-term reliability, minimizing the risk of unexpected failures and downtime.

– Regular maintenance and lubrication of the gearbox ensure optimal performance and efficiency over the gearbox’s lifespan.

– The reliability factor contributes to energy efficiency by avoiding energy losses due to inefficient or malfunctioning gearboxes.

In summary, precision planetary gearboxes contribute to energy efficiency in industrial applications through their high gearbox efficiency, compact design, load distribution capabilities, gear ratio optimization, precision control, and reliability. By minimizing power losses, optimizing energy utilization, and providing precise motion control, precision planetary gearboxes help industrial systems operate more efficiently, resulting in energy savings and improved overall system performance.

precision planetary gearbox

What are the advantages of using a precision planetary gearbox in industrial machinery?

Precision planetary gearboxes offer several advantages when used in industrial machinery. Here’s a detailed explanation of their advantages:

1. High Gear Reduction:

– Precision planetary gearboxes are known for their high gear reduction capabilities. The planetary gear system allows for multiple gear stages, resulting in significant gear reduction.

– This high gear reduction enables industrial machinery to achieve the desired torque output while maintaining lower input speeds, allowing for efficient power transmission and increased control over machinery operations.

2. Compact and Lightweight Design:

– Precision planetary gearboxes are designed to be compact and lightweight compared to other types of gearboxes.

– The arrangement of the planetary gears enables a high gear reduction ratio within a relatively small package, making them suitable for applications where space is limited or weight reduction is important.

3. High Efficiency:

– Precision planetary gearboxes are known for their high efficiency in power transmission.

– The gear arrangement and high gear reduction ratios help minimize frictional losses, resulting in improved overall efficiency of the machinery.

– This increased efficiency contributes to energy savings, reduced heat generation, and lower operating costs.

4. Precise Motion Control:

– Precision planetary gearboxes provide accurate and consistent motion control in industrial machinery.

– The gear arrangement distributes the load across multiple gears, reducing backlash and ensuring precise positioning and movement.

– This precise motion control is crucial for applications that require accurate positioning, speed control, and synchronization, such as robotics, CNC machines, and automated systems.

5. Durability and Reliability:

– Precision planetary gearboxes are designed to be highly durable and reliable in industrial environments.

– The use of high-quality materials, precise manufacturing processes, and advanced engineering techniques contribute to their robustness and ability to withstand heavy loads and frequent use.

– This durability and reliability result in longer service life, reduced maintenance requirements, and increased productivity.

6. Versatility and Customization:

– Precision planetary gearboxes offer a high degree of versatility and customization options.

– They can be configured with different gear ratios, output shaft options, and mounting arrangements to suit specific industrial machinery requirements.

– This flexibility allows for seamless integration into various applications, including conveyors, packaging machinery, printing presses, and more.

In summary, using precision planetary gearboxes in industrial machinery provides advantages such as high gear reduction, compact design, high efficiency, precise motion control, durability, reliability, and customization options. These advantages contribute to improved performance, increased productivity, energy savings, and enhanced control over machinery operations. Whether it’s in manufacturing, automation, or other industrial sectors, precision planetary gearboxes play a vital role in optimizing the performance and functionality of machinery.

China Custom Desboer High Precision Helical Gear Planetary Gearbox ND 200 Series Planetary Gearbox for Servo Motor   bevel gearbox	China Custom Desboer High Precision Helical Gear Planetary Gearbox ND 200 Series Planetary Gearbox for Servo Motor   bevel gearbox
editor by CX 2024-04-30

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