China Custom Powerful High Torque High Precision Helical Planetary Gearbox automatic gearbox

Product Description

FAD HIGH PRECISION PLANETARY GEARBOXES

OVERVIEW
Output torque
T2N : 14 Nm – 2000 Nm
Ratios:
1-stage :4 / 5 /6 / 7 /8 / 10
2-stage :20 / 25 / 35 / 40 / 50 /60 / 70 /80/100 
Low backlash
1-stage : ≤1 arcmin / ≤3 arcmin / ≤5 arcmin
2-stage : ≤3 arcmin / ≤5 arcmin / ≤7 arcmin
High efficiency
1-stage : >= 97%
2-stage : >= 94%

SIZE
FAD047 / FAD064 / FAD090 / FAD110 / FAD140 / FAD200 / FAD255

APPLICATION
This FAD planetary gearbox has been generally applied in fields of machine tools, industrial robots arm, loader robots, printing machines, medical equipment, measuring equipment, gantry robots, automotive industry, sealing machines, etc.

features
1, FAD series features of high precision and low backlash.
2,FAD series adopts integral ball bearings to realize high rigidity and high torque
3,Due to the use of tapered needle roller bearing, it achieve the high load capacity.
4,The FAD Speed reducer can be matched with any brands of motors.
5,Free maintenance and long service life.

ABOUT CHINAMFG DRIVE 

ZheJiang CHINAMFG Drive Co.,Ltd(Starshine) have a strong technical force with over 350 employees at present, including over 30 engineering technicians, 30 quality inspectors, covering an area of 80000 square CHINAMFG and kinds of advanced processing machines and testing equipments. We have a good foundation for the industry application development and service of high-end speed reducers & variators owning to the provincial engineering technology research center,the lab of gear speed reducers, and the base of modern R&D.

Our products are widely used in ceramic industry, glass industry, woodworking machinery , high voltage switch, food & beverage, packaging & printing, Storage & logistics, hoisting & transportation facilities…etc , and CHINAMFG technically provide the professional product & service for the medium and high-end customers, and our gearboxes are best-selling in domestic, and even in abroad , such as in Europe, North America, South America, Middle East, South Asia, Southeast Asia, Africa…etc.

 In the future , CHINAMFG will hold the creed of “serving customer, diligence & simplicity, self-criticism, innovation, honesty, teamwork”, and the concept of “quality creates value” to focus on the customers’ requirements and provide them the competitive transmission solution and create value for them constantly, and make a high-end equipment manufacturing industry and create a preferred brand of replacing import products and upgrading continuously for the end users.

TEAM 

QUALITY CONTROL
Quality:Insist on Improvement,Strive for CHINAMFG With the development of equipment manufacturing indurstry,customer never satirsfy with the current quality of our products,on the contrary,wcreate the value of quality.
Quality policy:to enhance the overall level in the field of power transmission  
Quality View:Continuous Improvement , pursuit of CHINAMFG
Quality Philosophy:Quality creates value

3. Incoming Quality Control
To establish the AQL acceptable level of incoming material control, to provide the material for the whole inspection, sampling, immunity. On the acceptance of qualified products to warehousing, substandard goods to take return, check, rework, rework inspection; responsible for tracking bad, to monitor the supplier to take corrective measures to prevent recurrence.

4. Process Quality Control
The manufacturing site of the first examination, inspection and final inspection, sampling according to the requirements of some projects, judging the quality change trend; found abnormal phenomenon of manufacturing, and supervise the production department to improve, eliminate the abnormal phenomenon or state

5. FQC(Final QC)
After the manufacturing department will complete the product, stand in the customer’s position on the finished product quality verification, in order to ensure the quality of customer expectations and needs.

6. OQC(Outgoing QC)
After the product sample inspection to determine the qualified, allowing storage, but when the finished product from the warehouse before the formal delivery of the goods, there is a check, this is called the shipment inspection.Check content:In the warehouse storage and transfer status to confirm, while confirming the delivery of the product is a product inspection to determine the qualified products.

PACKING 

DELIVERY 
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Application: Machinery, Agricultural Machinery, Ceramic, Glass, Logistic
Function: Change Drive Torque, Speed Changing, Speed Reduction, High Quality Gearboxes Proven Solutions
Layout: Corner
Hardness: Hardened Tooth Surface
Installation: Vertical Type
Step: Three-Step
Customization:
Available

|

Customized Request

precision planetary gearbox

How does the size of a precision planetary gearbox affect its performance?

The size of a precision planetary gearbox can have a significant impact on its performance. Here’s a detailed explanation of how the size of a precision planetary gearbox affects its performance:

1. Torque Capacity:

– Generally, larger precision planetary gearboxes have a higher torque capacity compared to smaller ones.

– The size of the gears, bearings, and overall construction of the gearbox contribute to its ability to handle higher torque loads.

– A larger gearbox can transmit more torque without experiencing premature wear or failure, making it suitable for applications that require high torque output.

2. Gear Reduction:

– The size of the precision planetary gearbox can also affect its gear reduction capabilities.

– Larger gearboxes often have more gear stages, allowing for a higher gear reduction ratio.

– A higher gear reduction ratio enables the gearbox to convert high-speed, low-torque input into low-speed, high-torque output, which is advantageous in applications that require increased torque and decreased speed.

3. Compactness and Weight:

– Smaller precision planetary gearboxes are generally more compact and lightweight compared to larger ones.

– The compactness of a gearbox can be beneficial in applications where space is limited.

– Additionally, a lighter gearbox can contribute to reducing the overall weight of the machinery, which can be advantageous in applications that require portability or weight reduction.

4. Efficiency:

– The size of the precision planetary gearbox can also impact its efficiency.

– Larger gearboxes may have a higher efficiency due to larger gear contact areas, reduced frictional losses, and improved heat dissipation.

– However, it’s important to note that the efficiency of a gearbox is not solely determined by its size and can also be influenced by factors such as gear quality, lubrication, and manufacturing precision.

5. Heat Dissipation:

– The size of the gearbox can affect its ability to dissipate heat generated during operation.

– Larger gearboxes typically have more surface area, which can aid in heat dissipation and prevent overheating.

– Adequate heat dissipation is crucial for maintaining the performance, efficiency, and longevity of the gearbox.

6. Noise and Vibration:

– The size of the precision planetary gearbox can impact noise and vibration levels.

– Larger gearboxes often have larger gears and bearings, which can help reduce gear meshing noise and vibration.

– However, noise and vibration can also be influenced by other factors such as gear quality, precision of manufacturing, and proper alignment.

7. Cost:

– The size of the precision planetary gearbox can affect its cost.

– Generally, larger gearboxes require more materials and have more complex construction, leading to higher manufacturing costs.

– However, it’s important to consider the performance requirements of the application and select a gearbox size that provides the necessary performance without unnecessary oversizing.

In summary, the size of a precision planetary gearbox affects its performance in terms of torque capacity, gear reduction capabilities, compactness, weight, efficiency, heat dissipation, noise and vibration levels, and cost. It’s important to carefully consider the specific requirements of the application and select a gearbox size that best aligns with the desired performance, space limitations, and budget considerations.

precision planetary gearbox

What are the latest innovations and improvements in precision planetary gearbox technology?

Precision planetary gearbox technology has seen continuous advancements and innovations in recent years, driven by the need for higher performance, increased efficiency, and improved reliability. Here’s a detailed explanation of some of the latest innovations and improvements in precision planetary gearbox technology:

1. Compact and Lightweight Designs:

– Manufacturers are focusing on developing more compact and lightweight precision planetary gearboxes without compromising performance.

– Advanced design techniques, such as the use of optimized gear profiles and materials, allow forreducing the overall size and weight of the gearbox while maintaining or improving its torque capacity.

2. Higher Torque Density:

– Innovations in gear manufacturing and material technologies have led to higher torque density in precision planetary gearboxes.

– The use of advanced materials, such as high-strength alloys or composites, allows for increased torque transmission capabilities without increasing the size or weight of the gearbox.

3. Improved Efficiency:

– Gearbox manufacturers are continuously improving the efficiency of precision planetary gearboxes to minimize power losses and increase overall system efficiency.

– Advanced gear tooth profiles, optimized gear ratios, and enhanced lubrication systems contribute to reducing friction and improving gearbox efficiency.

4. Enhanced Lubrication Systems:

– Precision planetary gearboxes now feature improved lubrication systems that ensure proper lubricant distribution and reduce friction and wear.

– Some gearboxes incorporate advanced lubrication technologies, such as oil mist or oil jet lubrication, to provide better cooling and lubrication to critical components.

5. Integrated Sensors and Condition Monitoring:

– The integration of sensors within precision planetary gearboxes enables real-time monitoring of operating conditions, including temperature, vibration, and load.

– Condition monitoring systems can provide valuable data for predictive maintenance, allowing for timely gearbox inspections and potential issue detection before major failures occur.

6. Digitalization and Connectivity:

– Precision planetary gearboxes are being equipped with digital interfaces and connectivity options to enable integration with industrial automation systems and Industry 4.0 applications.

– This connectivity allows for remote monitoring, diagnostics, and performance optimization of precision planetary gearboxes, leading to improved overall system efficiency and productivity.

These are just a few examples of the latest innovations and improvements in precision planetary gearbox technology. As technology continues to advance, it is expected that further advancements will be made in areas such as material science, gear design, lubrication systems, and digitalization, further enhancing the performance, efficiency, and reliability of precision planetary gearboxes.

precision planetary gearbox

What are the advantages of using a precision planetary gearbox in industrial machinery?

Precision planetary gearboxes offer several advantages when used in industrial machinery. Here’s a detailed explanation of their advantages:

1. High Gear Reduction:

– Precision planetary gearboxes are known for their high gear reduction capabilities. The planetary gear system allows for multiple gear stages, resulting in significant gear reduction.

– This high gear reduction enables industrial machinery to achieve the desired torque output while maintaining lower input speeds, allowing for efficient power transmission and increased control over machinery operations.

2. Compact and Lightweight Design:

– Precision planetary gearboxes are designed to be compact and lightweight compared to other types of gearboxes.

– The arrangement of the planetary gears enables a high gear reduction ratio within a relatively small package, making them suitable for applications where space is limited or weight reduction is important.

3. High Efficiency:

– Precision planetary gearboxes are known for their high efficiency in power transmission.

– The gear arrangement and high gear reduction ratios help minimize frictional losses, resulting in improved overall efficiency of the machinery.

– This increased efficiency contributes to energy savings, reduced heat generation, and lower operating costs.

4. Precise Motion Control:

– Precision planetary gearboxes provide accurate and consistent motion control in industrial machinery.

– The gear arrangement distributes the load across multiple gears, reducing backlash and ensuring precise positioning and movement.

– This precise motion control is crucial for applications that require accurate positioning, speed control, and synchronization, such as robotics, CNC machines, and automated systems.

5. Durability and Reliability:

– Precision planetary gearboxes are designed to be highly durable and reliable in industrial environments.

– The use of high-quality materials, precise manufacturing processes, and advanced engineering techniques contribute to their robustness and ability to withstand heavy loads and frequent use.

– This durability and reliability result in longer service life, reduced maintenance requirements, and increased productivity.

6. Versatility and Customization:

– Precision planetary gearboxes offer a high degree of versatility and customization options.

– They can be configured with different gear ratios, output shaft options, and mounting arrangements to suit specific industrial machinery requirements.

– This flexibility allows for seamless integration into various applications, including conveyors, packaging machinery, printing presses, and more.

In summary, using precision planetary gearboxes in industrial machinery provides advantages such as high gear reduction, compact design, high efficiency, precise motion control, durability, reliability, and customization options. These advantages contribute to improved performance, increased productivity, energy savings, and enhanced control over machinery operations. Whether it’s in manufacturing, automation, or other industrial sectors, precision planetary gearboxes play a vital role in optimizing the performance and functionality of machinery.

China Custom Powerful High Torque High Precision Helical Planetary Gearbox   automatic gearbox	China Custom Powerful High Torque High Precision Helical Planetary Gearbox   automatic gearbox
editor by CX 2024-05-15

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