China OEM Harmonic Drive Robot gear cycle

Product Description

Product Description:

1.Flexspline is a hollow flanging standard cylinder structure.

2.There is a large-diameter hollow shaft hole in the middle of the cam of the wave generator. The internal design of the reducer has a support bearing.

3.It has a fully sealed structure and is easy to install. It is very suitable for the occasions where the wire needs to be threaded from the center of the reducer.

Advantages:

The first:High precision,high torque

The second:dedicated technical personnel can be on-the-go to provide design solutions

The third:Factory direct sales fine workmanship durable quality assurance

The fourth:Product quality issues have a one-year warranty time, can be returned for replacement or repair

Company profile:

 

HangZhou CHINAMFG Technology Co., Ltd. established in 2014, is committed to the R & D plant of high-precision transmission components. At present, the annual production capacity can reach 45000 sets of harmonic reducers. We firmly believe in quality first. All links from raw materials to finished products are strictly supervised and controlled, which provides a CHINAMFG foundation for product quality. Our products are sold all over the country and abroad.

The harmonic reducer and other high-precision transmission components were independently developed by the company. Our company spends 20% of its sales every year on the research and development of new technologies in the industry. There are 5 people in R & D.

Our advantage is as below:

1.7 years of marketing experience

2. 5-person R & D team to provide you with technical support

3. It is sold at home and abroad and exported to Turkey and Ireland

4. The product quality is guaranteed with a one-year warranty

5. Products can be customized

Strength factory:

Our plant has an entire campus The number of workshops is around 300 Whether it’s from the production of raw materials and the procurement of raw materials to the inspection of finished products, we’re doing it ourselves. There is a complete production system

HST-III Parameter:

Model Speed ratio Enter the rated torque at 2000r/min Allowed CHINAMFG torque at start stop The allowable maximum of the average load torque Maximum torque is allowed in an instant Allow the maximum speed to be entered Average input speed is allowed Back gap design life
NM kgfm NM kgfm NM kgfm NM kgfm r / min r / min Arc sec Hour
14 50 6.2 0.6 20.7 2.1 7.9 0.7 40.3 4.1 7000 3000 ≤30 10000
80 9 0.9 27 2.7 12.7 1.3 54.1 5.5
100 9 0.9 32 3.3 12.7 1.3 62.1 6.3
17 50 18.4 1.9 39 4 29.9 3 80.5 8.2 6500 3000 ≤30 15000
80 25.3 2.6 49.5 5 31 3.2 100.1 10.2
100 27.6 2.8 62 6.3 45 4.6 124.2 12.7
20 50 28.8 2.9 64.4 6.6 39 4 112.7 11.5 5600 3000 ≤30 15000
80 39.1 4 85 8.8 54 5.5 146.1 14.9
100 46 4.7 94.3 9.6 56 5.8 169.1 17.2
120 46 4.7 100 10.2 56 5.8 169.1 17.2
160 46 4.7 100 10.2 56 5.8 169.1 17.2
25 50 44.9 4.6 113 11.5 63 6.5 213.9 21.8 4800 3000 ≤30 15000
80 72.5 7.4 158 16.1 100 10.2 293.3 29.9
100 77.1 7.9 181 18.4 124 12.7 326.6 33.3
120 77.1 7.9 192 19.6 124 12.7 349.6 35.6
32 50 87.4 8.9 248 25.3 124 12.7 439 44.8 4000 3000 ≤30 15000
80 135.7 13.8 350 35.6 192 19.6 653 66.6
100 157.6 16.1 383 39.1 248 25.3 744 75.9
40 100 308 37.2 660 67 432 44 1232 126.7 4000 3000 ≤30 15000

HSG Parameter:

Model Speed ratio Enter the rated torque at 2000r/min Allowed CHINAMFG torque at start stop The allowable maximum of the average load torque Maximum torque is allowed in an instant Allow the maximum speed to be entered Average input speed is allowed Back gap design life
NM kgfm NM kgfm NM kgfm NM kgfm r / min r / min Arc sec Hour
14 50 7 0.7 23 2.3 9 0.9 46 4.7 14000 8500 ≤20 15000
80 10 1 30 3.1 14 1.4 61 6.2
100 10 1 36 3.7 14 1.4 70 7.2
17 50 21 2.1 44 4.5 34 3.4 91 9 10000 7300 ≤20 20000
80 29 2.9 56 5.7 35 3.6 113 12
100 31 3.2 70 7.2 51 5.2 143 15
20 50 33 3.3 73 7.4 44 4.5 127 13 10000 6500 ≤20 20000
80 44 4.5 96 9.8 61 6.2 165 17
100 52 5.3 107 10.9 64 6.5 191 20
120 52 5.3 113 11.5 64 6.5 191 20
160 52 5.3 120 12.2 64 6.5 191 20
25 50 51 5.2 127 13 72 7.3 242 25 7500 5600 ≤20 20000
80 82 8.4 178 18 113 12 332 34
100 87 8.9 204 21 140 14 369 38
120 87 8.9 217 22 140 14 395 40
32 50 99 10 281 29 140 14 497 51 7000 4800 ≤20 20000
80 153 16 395 40 217 22 738 75
100 178 18 433 44 281 29 841 86
40 100 345 35 738 75 484 49 1400 143 5600 4000 ≤20 20000

Exhibition:

Application case:

FQA:
Q: What should I provide when I choose gearbox/speed reducer?
A: The best way is to provide the motor drawing with parameter. Our engineer will check and recommend the most suitable gearbox model for your refer.
Or you can also provide below specification as well:
1) Type, model and torque.
2) Ratio or output speed
3) Working condition and connection method
4) Quality and installed machine name
5) Input mode and input speed
6) Motor brand model or flange and motor shaft size

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Application: Motor, Machinery, Agricultural Machinery
Hardness: Hardened Tooth Surface
Installation: 90 Degree
Layout: Coaxial
Gear Shape: Cylindrical Gear
Step: Single-Step
Samples:
US$ 100/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

gear drive

What are the environmental considerations in the manufacturing and disposal of gear drives?

Manufacturing and disposal of gear drives have environmental implications that should be taken into account. Here’s a detailed explanation of the environmental considerations associated with these processes:

Manufacturing:

  • Raw Material Extraction:

    – The extraction of raw materials, such as metal ores and petroleum-based products, for gear drive manufacturing can have environmental impacts.

    – Mining activities can cause habitat destruction, soil erosion, and water pollution.

    – The extraction and processing of petroleum-based products contribute to greenhouse gas emissions and can lead to oil spills and other environmental disasters.

  • Energy Consumption:

    – The manufacturing process of gear drives typically requires significant energy consumption.

    – Energy-intensive processes, such as machining, casting, forging, and heat treatment, contribute to greenhouse gas emissions and air pollution.

    – Manufacturers should strive to optimize energy efficiency, use renewable energy sources, and implement energy management practices to minimize the environmental impact.

  • Waste Generation:

    – Gear drive manufacturing can generate various types of waste, including metal shavings, coolant and lubricant waste, and packaging materials.

    – Improper disposal of these wastes can lead to soil and water contamination.

    – Manufacturers should implement waste management practices, such as recycling, reusing, or properly treating and disposing of waste materials, to minimize their environmental impact.

  • Chemical Usage:

    – Chemicals, such as lubricants, cleaning agents, and coatings, are often used in the manufacturing process of gear drives.

    – Improper handling, storage, or disposal of these chemicals can be harmful to the environment and human health.

    – Manufacturers should adhere to proper chemical management practices, including the use of environmentally friendly alternatives, safe storage, and responsible disposal.

Disposal:

  • End-of-Life Management:

    – Gear drives eventually reach the end of their useful life and require proper disposal or recycling.

    – Improper disposal can lead to the accumulation of gear drives in landfills, resulting in the wastage of valuable materials and potential environmental contamination.

    – Manufacturers should encourage the return or collection of used gear drives for recycling or proper disposal.

  • Recycling:

    – Recycling gear drives helps recover valuable materials and reduces the demand for new raw materials.

    – However, gear drives can be complex assemblies with various materials, making recycling challenging.

    – Proper dismantling and separation of materials are necessary for effective recycling.

    – Manufacturers should explore design strategies that facilitate disassembly and recycling, such as using recyclable materials and minimizing the use of hazardous substances.

  • E-Waste Regulations:

    – In some regions, gear drives may fall under electronic waste (e-waste) regulations due to their electronic components.

    – Manufacturers should comply with applicable e-waste regulations, which often require responsible disposal and recycling of electronic components.

    – This ensures that hazardous substances are managed properly and valuable materials are recovered.

By considering these environmental aspects in the manufacturing and disposal of gear drives, manufacturers can strive to minimize the environmental impact, promote sustainability, and meet regulatory requirements.

gear drive

How do environmental factors affect the performance of gear drives?

Environmental factors play a significant role in influencing the performance and lifespan of gear drives. Here’s a detailed explanation of how different environmental factors can affect gear drive performance:

1. Temperature:

– Extreme temperatures can impact the lubrication properties of the gear drive, affecting its efficiency and lifespan.

– High temperatures can cause lubricants to break down, leading to increased friction, accelerated wear, and potential damage to gears and bearings.

– Low temperatures can cause lubricants to thicken, reducing their ability to flow and properly lubricate the gear drive components.

2. Moisture and Humidity:

– Moisture and humidity can lead to corrosion and rust formation on gear surfaces and other metal components.

– Corrosion can cause pitting, erosion, and accelerated wear on gear teeth, reducing their performance and lifespan.

– Moisture can also contaminate lubricants, reducing their effectiveness and promoting additional wear and damage.

3. Dust and Contaminants:

– Dust, dirt, and other contaminants present in the environment can enter the gear drive system, affecting its performance.

– Contaminants can interfere with proper gear meshing, increase friction, and cause abrasive wear on gear teeth.

– Regular maintenance and proper sealing of gear drive enclosures can help minimize the ingress of contaminants.

4. Shock and Vibration:

– High levels of shock and vibration in the operating environment can affect gear drive performance and reliability.

– Excessive shock loads can cause gear tooth breakage or bending, leading to immediate failure or accelerated wear.

– Vibrations can result in misalignment, increased friction, and premature wear on gear teeth, bearings, and other components.

5. Load and Torque Variations:

– Variances in load and torque requirements can impact the gear drive’s performance and durability.

– Frequent and significant load changes can lead to increased wear and fatigue on gear teeth and other components.

– Proper gear drive selection, considering the anticipated load and torque variations, is crucial for optimal performance.

6. Acoustic and EMI Interference:

– Acoustic and electromagnetic interference from external sources can affect gear drive performance.

– Excessive noise or vibrations from nearby equipment can impact gear drive operation and increase the risk of damage.

– Electromagnetic interference (EMI) can disrupt electronic components and control systems associated with gear drives.

Considering these environmental factors and taking appropriate measures to mitigate their impact can help maintain the performance, reliability, and lifespan of gear drives. This includes selecting suitable lubricants, implementing proper sealing and protection, performing regular maintenance, and considering environmental conditions when designing and installing gear drive systems.

gear drive

What are the different types of gear drives available?

There are several types of gear drives available, each suited for specific applications and requirements. Here’s a detailed explanation of some common types of gear drives:

1. Spur Gear Drive:

– Spur gear drives are the simplest and most common type of gear drives.

– They consist of cylindrical gears with straight teeth that are parallel to the gear axis.

– Spur gears provide high efficiency and are suitable for applications with low to moderate speeds and torque.

2. Helical Gear Drive:

– Helical gear drives have angled teeth that are inclined to the gear axis.

– The helical teeth allow for smooth and quiet operation, as they gradually engage and disengage.

– Helical gear drives can handle higher loads and speeds compared to spur gears and are commonly used in automotive transmissions and industrial machinery.

3. Bevel Gear Drive:

– Bevel gear drives consist of gears with conical-shaped teeth.

– They are used when the input and output shafts are not parallel but intersecting at an angle.

– Bevel gear drives are commonly found in applications such as differential gears in vehicles and power transmission systems for right-angle drives.

4. Worm Gear Drive:

– Worm gear drives consist of a threaded gear (worm) and a mating gear (worm wheel).

– They provide high gear ratios and are used when large speed reductions are required.

– Worm gear drives offer self-locking characteristics, meaning they can hold the load in position without the need for additional braking mechanisms.

5. Planetary Gear Drive:

– Planetary gear drives consist of multiple gears arranged in a planetary system.

– They offer high torque capacity, compact size, and versatility in speed and torque combinations.

– Planetary gear drives are commonly used in robotics, automotive transmissions, and industrial machinery.

6. Rack and Pinion Drive:

– Rack and pinion drives convert rotational motion into linear motion.

– They consist of a straight toothed rack (a flat gear) and a pinion (a gear with a small diameter).

– Rack and pinion drives are commonly used in applications such as steering systems, CNC machines, and linear actuators.

These are just a few examples of the different types of gear drives available. Each type has its advantages and is suitable for specific applications based on factors such as load capacity, speed requirements, space limitations, and desired gear ratios.

China OEM Harmonic Drive Robot gear cycleChina OEM Harmonic Drive Robot gear cycle
editor by Dream 2024-04-22

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