China supplier CZPT Gpb Transmission Reducer Gearbox High Precision Planetary Gearhead with Cheap Price gearbox definition

Product Description

TaiBang Motor Industry Group Co., Ltd.

The main products is induction motor, reversible motor, DC brush gear motor, DC brushless gear motor, CH/CV big gear motors, Planetary gear motor ,Worm gear motor etc, which used widely in various fields of manufacturing pipelining, transportation, food, medicine, printing, fabric, packing, office, apparatus, entertainment etc, and is the preferred and matched product for automatic machine. 

Model Instruction

GB090-10-P2

GB 090 571 P2
Reducer Series Code External Diameter Reduction Ratio Reducer Backlash
GB:High Precision Square Flange Output

GBR:High Precision Right Angle Square Flange Output

GE:High Precision Round Flange Output

GER:High Precision Right Round Flange Output

050:ø50mm
070:ø70mm
090:ø90mm
120:ø120mm
155:ø155mm
205:ø205mm
235:ø235mm
042:42x42mm
060:60x60mm
090:90x90mm
115:115x115mm
142:142x142mm
180:180x180mm
220:220x220mm
571 means 1:10 P0:High Precision Backlash

P1:Precision Backlash

P2:Standard Backlash

Main Technical Performance
 

Item Number of stage Reduction Ratio GB042 GB060 GB060A GB090 GB090A GB115 GB142 GB180 GB220
Rotary Inertia 1 3 0.03 0.16   0.61   3.25 9.21 28.98 69.61
4 0.03 0.14   0.48   2.74 7.54 23.67 54.37
5 0.03 0.13   0.47   2.71 7.42 23.29 53.27
6 0.03 0.13   0.45   2.65 7.25 22.75 51.72
7 0.03 0.13   0.45   2.62 7.14 22.48 50.97
8 0.03 0.13   0.44   2.58 7.07 22.59 50.84
9 0.03 0.13   0.44   2.57 7.04 22.53 50.63
10 0.03 0.13   0.44   2.57 7.03 22.51 50.56
2 15 0.03 0.03 0.13 0.13 0.47 0.47 2.71 7.42 23.29
20 0.03 0.03 0.13 0.13 0.47 0.47 2.71 7.42 23.29
25 0.03 0.03 0.13 0.13 0.47 0.47 2.71 7.42 23.29
30 0.03 0.03 0.13 0.13 0.47 0.47 2.71 7.42 23.29
35 0.03 0.03 0.13 0.13 0.47 0.47 2.71 7.42 23.29
40 0.03 0.03 0.13 0.13 0.47 0.47 2.71 7.42 23.29
45 0.03 0.03 0.13 0.13 0.47 0.47 2.71 7.42 23.29
50 0.03 0.03 0.13 0.13 0.44 0.44 2.57 7.03 22.51
60 0.03 0.03 0.13 0.13 0.44 0.44 2.57 7.03 22.51
70 0.03 0.03 0.13 0.13 0.44 0.44 2.57 7.03 22.51
80 0.03 0.03 0.13 0.13 0.44 0.44 2.57 7.03 22.51
90 0.03 0.03 0.13 0.13 0.44 0.44 2.57 7.03 22.51
100 0.03 0.03 0.13 0.13 0.44 0.44 2.57 7.03 22.51

 

Item Number of stage GB042 GB060 GB060A GB90 GB090A GB115 GB142 GB180 GB220
Backlash(arcmin) High Precision P0 1       ≤1 ≤1 ≤1 ≤1 ≤1 ≤1
2           ≤3 ≤3 ≤3 ≤3
Precision P1 1 ≤3 ≤3 ≤3 ≤3 ≤3 ≤3 ≤3 ≤3 ≤3
2 ≤5 ≤5 ≤5 ≤5 ≤5 ≤5 ≤5 ≤5 ≤5
Standard P2 1 ≤5 ≤5 ≤5 ≤5 ≤5 ≤5 ≤5 ≤5 ≤5
2 ≤7 ≤7 ≤7 ≤7 ≤7 ≤7 ≤7 ≤7 ≤7
Torsional Rigidity(N.M/arcmin) 1 3 7 7 14 14 25 50 145 225
2 3 7 7 14 14 25 50 145 225
Noise(dB) 1,2 ≤56 ≤58 ≤58 ≤60 ≤60 ≤63 ≤65 ≤67 ≤70
Rated input speed(rpm) 1,2 5000 5000 5000 4000 4000 4000 3000 3000 2000
Max input speed(rpm) 1,2 10000 10000 10000 8000 8000 8000 6000 6000 4000

 Noise test standard:Distance 1m,no load.Measured with an input speed 3000rpm 

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Application: Machinery, Agricultural Machinery
Function: Distribution Power, Change Drive Torque, Change Drive Direction, Speed Reduction
Layout: Cycloidal
Hardness: Hardened Tooth Surface
Installation: Vertical Type
Step: Double-Step
Samples:
US$ 50/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

precision planetary gearbox

How do you maintain and service a precision planetary gearbox?

Maintaining and servicing a precision planetary gearbox is essential to ensure its optimal performance and longevity. Here’s a detailed explanation of how to maintain and service a precision planetary gearbox:

1. Regular Inspections:

– Perform regular visual inspections of the gearbox to check for any signs of oil leaks, unusual noises, or abnormal vibrations.

– Inspect gear teeth, shafts, bearings, and seals for wear, damage, or signs of excessive heat.

2. Lubrication:

– Follow the manufacturer’s guidelines for lubrication intervals and use the recommended lubricant.

– Regularly inspect and replace the lubricant as per the manufacturer’s recommendations.

– Ensure that the gearbox is properly lubricated to minimize friction, reduce wear, and dissipate heat.

3. Proper Alignment:

– Ensure that the gearbox is properly aligned with the connected equipment to prevent excessive loads and premature wear.

– Check the alignment periodically and make any necessary adjustments.

4. Temperature Monitoring:

– Monitor the operating temperature of the gearbox using temperature sensors or thermal imaging techniques.

– Excessive heat can indicate issues such as overloading, lubrication problems, or misalignment, which need to be addressed promptly.

5. Vibration Analysis:

– Conduct periodic vibration analysis to detect any abnormal vibrations that could indicate bearing wear, misalignment, or other mechanical issues.

– If abnormal vibrations are detected, investigate the cause and take appropriate corrective measures.

6. Bearing Maintenance:

– Inspect and replace bearings as per the manufacturer’s guidelines or when signs of wear or damage are detected.

– Ensure proper lubrication of bearings and follow the recommended maintenance procedures.

7. Seals and Gaskets:

– Inspect and replace seals and gaskets as necessary to prevent oil leaks and contamination.

– Ensure that seals are properly lubricated and provide effective sealing.

8. Professional Service:

– For more complex maintenance tasks or repairs, consult the manufacturer’s guidelines or seek the assistance of a qualified technician or service provider.

– Follow the recommended service intervals and procedures provided by the manufacturer.

9. Documentation:

– Maintain a record of all maintenance activities, including inspections, lubrication, repairs, and replacements.

– Keep track of the gearbox’s service history to identify any recurring issues or patterns and to ensure that maintenance tasks are performed on schedule.

In summary, maintaining and servicing a precision planetary gearbox involves regular inspections, proper lubrication, alignment checks, temperature monitoring, vibration analysis, bearing maintenance, seal and gasket inspections, and professional service when needed. By following the manufacturer’s guidelines and implementing a proactive maintenance approach, you can ensure the optimal performance, longevity, and reliability of the precision planetary gearbox in industrial machinery.

precision planetary gearbox

How do precision planetary gearboxes contribute to energy efficiency in industrial applications?

Precision planetary gearboxes play a significant role in improving energy efficiency in various industrial applications. Here’s a detailed explanation of how precision planetary gearboxes contribute to energy efficiency:

1. High Gearbox Efficiency:

– Precision planetary gearboxes are designed to achieve high transmission efficiency, minimizing power losses during the torque conversion process.

– The gear tooth profiles, gear meshing accuracy, and lubrication systems are optimized to reduce friction and improve overall gearbox efficiency.

– Higher gearbox efficiency translates to less energy wasted as heat and more effective utilization of input power.

2. Compact and Lightweight Design:

– Precision planetary gearboxes are known for their compact and lightweight construction, which reduces the inertia and mass of the rotating components.

– The reduced inertia allows for faster acceleration and deceleration of the load, resulting in shorter cycle times and improved energy efficiency.

– Additionally, the lightweight design reduces the energy required to drive the gearbox itself, leading to overall energy savings in the system.

3. Load Distribution:

– Precision planetary gearboxes distribute the load among multiple gear meshes, which helps to evenly share the torque and minimize stress concentrations.

– The load distribution reduces the risk of overloading individual gears, resulting in more efficient power transmission and improved energy efficiency.

4. Gear Ratio Optimization:

– Precision planetary gearboxes offer a wide range of gear ratios, allowing for optimization based on the specific application requirements.

– By selecting the appropriate gear ratio, the gearbox can match the load and motor speed more efficiently, resulting in improved energy utilization.

5. Precision Control and Positioning:

– Precision planetary gearboxes provide accurate control and positioning capabilities in industrial applications.

– The precise motion control allows for optimal utilization of energy, reducing the need for excessive power consumption and improving overall system efficiency.

6. Maintenance and Reliability:

– Precision planetary gearboxes are designed for long-term reliability, minimizing the risk of unexpected failures and downtime.

– Regular maintenance and lubrication of the gearbox ensure optimal performance and efficiency over the gearbox’s lifespan.

– The reliability factor contributes to energy efficiency by avoiding energy losses due to inefficient or malfunctioning gearboxes.

In summary, precision planetary gearboxes contribute to energy efficiency in industrial applications through their high gearbox efficiency, compact design, load distribution capabilities, gear ratio optimization, precision control, and reliability. By minimizing power losses, optimizing energy utilization, and providing precise motion control, precision planetary gearboxes help industrial systems operate more efficiently, resulting in energy savings and improved overall system performance.

precision planetary gearbox

What is a precision planetary gearbox?

A precision planetary gearbox is a type of gear system that offers high precision and efficiency in power transmission. Here’s a detailed explanation:

A precision planetary gearbox consists of several key components:

1. Planetary Gears:

– The core of a precision planetary gearbox is the arrangement of planetary gears. These gears are typically small in size and are mounted on individual shafts called planet gears.

– The planet gears rotate around a central sun gear and are enclosed within an outer ring gear. The sun gear is connected to the input shaft, while the outer ring gear is connected to the output shaft.

2. Input and Output Shafts:

– The input shaft is the component that delivers power to the gearbox, usually connected to a motor or an engine.

– The output shaft is the component that receives power from the gearbox and transmits it to the desired application.

3. Carrier:

– The carrier is a structure that holds the planet gears and allows them to rotate around the central sun gear.

4. Ring Gear:

– The outer ring gear serves as the fixed component of the gearbox, providing support and housing for the planet gears.

How does a precision planetary gearbox work?

– When the input shaft rotates, it drives the sun gear, which in turn drives the planet gears through meshing. As the planet gears rotate around the sun gear, they also rotate on their own axis due to their connection to the carrier.

– The rotation of the planet gears causes them to engage with and rotate the outer ring gear.

– The output shaft is connected to the outer ring gear and receives the rotational motion from the planet gears, transmitting it to the desired application.

Advantages of a precision planetary gearbox:

1. High Efficiency:

– Precision planetary gearboxes are known for their high efficiency in power transmission. The design minimizes frictional losses, resulting in more efficient energy transfer.

2. Compact and Lightweight:

– The compact layout of the planetary gears allows for a high gear reduction ratio in a relatively small and lightweight package.

– This makes precision planetary gearboxes suitable for applications where space and weight constraints are important considerations.

3. High Precision:

– Precision planetary gearboxes are designed to provide accurate and consistent rotational motion.

– The gear arrangement distributes the load across multiple gears, reducing backlash and ensuring precise positioning.

4. Versatility:

– Precision planetary gearboxes can be customized with different gear ratios and configurations to suit a wide range of applications.

– They are commonly used in various industries, including robotics, automation, aerospace, automotive, and manufacturing.

In summary, a precision planetary gearbox is a gear system that utilizes an arrangement of planetary gears to transmit power with high precision, efficiency, and versatility. Its compact design, high efficiency, and ability to provide accurate motion make it a popular choice for many applications.

China supplier CZPT Gpb Transmission Reducer Gearbox High Precision Planetary Gearhead with Cheap Price   gearbox definition		China supplier CZPT Gpb Transmission Reducer Gearbox High Precision Planetary Gearhead with Cheap Price   gearbox definition
editor by CX 2024-05-15

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