Product Description
Product Description
HMCG-I Series Harmonic Reducer
Introducing the HMCG-I Series Harmonic Reducer from HangZhou Yijiaang Automation Technology Co., Ltd! Designed for aerospace, robotics, semiconductors, power inspection, and automation equipment.
Experience the Power of Harmonic Gear Transmission
Discover the cutting-edge transmission mode invented by C.W. Musser in 1955. The HMCG-I series utilizes elastic deformation for movement and power transmission, replacing traditional rigid components with flexibility for enhanced functionality.
Unleash the Deceleration Principle
Harness the power of the deceleration principle with the HMCG-I series harmonic reducer. The flexwheel, rigid wheel, and wave generator work together seamlessly for precise and efficient movement transmission.
Product Specifications
Product Name:
Industrial Robot Ultra-Thin Series Hmcg Harmonic Precision Reducer
Applicable Industries: Machinery, Agricultural Machinery, Car, Robot
Hardened Tooth Surface: Yes
Installation Type: Horizontal Type
Upgrade to the future of precision and efficiency today with the HMCG-I series harmonic reducer!
Company Name: HangZhou Yijiaang Automation Technology Co., Ltd
Product Parameters
| Model | Reduction ratio | Rated torque at input 2000r/min |
Permissible CHINAMFG torque at start/stop | Permissible max.value of ave.load torque | instantaneous permissible max.torque | Permssibie max.input rotational speed | Permissible ave.input rotational speed | Backlash (arc sec) | Transmission accuracy(arc sec) |
| Nm | Nm | Nm | Nm | r/min | r/min | ≤ | ≤ | ||
| 14 | 50 | 7 | 23 | 9 | 46 | 8000 | 3500 | 20 | 90 |
| 80 | 10 | 30 | 14 | 51 | 20 | 90 | |||
| 100 | 10 | 36 | 14 | 70 | 10 | 90 | |||
| 17 | 50 | 21 | 44 | 34 | 91 | 7000 | 3500 | 20 | 90 |
| 80 | 29 | 56 | 35 | 113 | 20 | 90 | |||
| 100 | 31 | 70 | 51 | 143 | 10 | 90 | |||
| 20 | 50 | 33 | 73 | 44 | 127 | 6000 | 3500 | 20 | 60 |
| 80 | 44 | 96 | 61 | 165 | 20 | 60 | |||
| 100 | 52 | 107 | 64 | 191 | 10 | 60 | |||
| 120 | 52 | 113 | 64 | 161 | 10 | 60 | |||
| 25 | 50 | 51 | 127 | 72 | 242 | 5500 | 3500 | 20 | 60 |
| 80 | 82 | 178 | 113 | 332 | 20 | 60 | |||
| 100 | 87 | 204 | 140 | 369 | 10 | 60 | |||
| 120 | 87 | 217 | 140 | 395 | 10 | 60 | |||
| 32 | 50 | 99 | 281 | 140 | 497 | 4500 | 3500 | 20 | 60 |
| 80 | 153 | 395 | 217 | 738 | 10 | 60 | |||
| 100 | 178 | 433 | 281 | 841 | 10 | 60 | |||
| 120 | 178 | 459 | 281 | 892 | 10 | 60 | |||
| 40 | 50 | 178 | 523 | 255 | 892 | 4000 | 3000 | 10 | 60 |
| 80 | 268 | 675 | 369 | 1270 | 10 | 60 | |||
| 100 | 345 | 738 | 484 | 1400 | 10 | 60 | |||
| 120 | 382 | 802 | 586 | 1530 | 10 | 60 |
Company Profile
Introducing the Industrial Robot Ultra-Thin Series Hmcg Harmonic Precision Reducer
Revolutionize your machinery with the cutting-edge technology of the Industrial Robot Ultra-Thin Series Hmcg Harmonic Precision Reducer from HangZhou Yijiaang Automation Technology Co., Ltd. This product is designed to take your transmission components to the next level, providing unmatched performance and reliability.
Featuring a hardened tooth surface, this precision reducer ensures durability and longevity, making it perfect for a wide range of applications including machinery, agricultural machinery, cars, and robots. Its horizontal installation design allows for easy integration into your existing systems, saving you time and effort.
Experience the power of this ultra-thin harmonic reducer, boasting exceptional speed reduction capabilities. Its advanced gearbox technology guarantees smooth and precise operation, allowing for seamless performance in CNC machine tools, packaging machinery, printing machinery, automation equipment, joint robots, medical equipment, AGV, and more.
At HangZhou Yijiaang Automation Technology Co., Ltd, we are committed to providing you with the highest quality products and services. Our team of experts is dedicated to technological innovation and customer satisfaction, ensuring that you receive the best possible experience.
Enhance your machinery with the Industrial Robot Ultra-Thin Series Hmcg Harmonic Precision Reducer and achieve new levels of efficiency and productivity. Contact us today!
Detailed Photos
FAQ
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| Application: | Machinery, Agricultural Machinery, Car, Robot |
|---|---|
| Hardness: | Hardened Tooth Surface |
| Installation: | Horizontal Type |
| Layout: | Coaxial |
| Gear Shape: | Cylindrical Gear |
| Step: | Single-Step |
| Samples: |
US$ 200/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
What are the noise and vibration levels in gear drives
What are the noise and vibration levels in gear drives?
The noise and vibration levels in gear drives can vary depending on various factors. Here’s a detailed explanation:
1. Gear Design and Tooth Profile:
– The gear design and tooth profile can significantly impact the noise and vibration levels in gear drives.
– Well-designed gear drives with optimized tooth profiles, such as involute or helical gears, can help minimize noise and vibration.
– Gear tooth modifications, such as crowning or tip relief, can also improve tooth contact and reduce noise and vibration.
2. Gear Quality and Manufacturing:
– The quality of gear manufacturing plays a crucial role in noise and vibration levels.
– Higher quality gears with tighter tolerances and better surface finishes tend to generate less noise and vibration.
– Precise gear manufacturing processes, such as grinding or honing, can improve gear accuracy and reduce noise.
3. Lubrication and Wear:
– Proper lubrication is essential for reducing noise and vibration in gear drives.
– Insufficient or degraded lubrication can lead to increased friction and wear, resulting in higher noise and vibration levels.
– Regular maintenance, including lubricant replacement and monitoring, helps ensure optimal gear drive performance and minimize noise and vibration.
4. Gear Misalignment and Assembly:
– Misalignment of gears during assembly can introduce noise and vibration issues.
– Proper alignment and precise assembly techniques are crucial to minimize gear misalignment and associated noise and vibration levels.
– Adequate preloading of gears and ensuring proper meshing engagement can also help reduce noise and vibration.
5. Operating Conditions:
– The operating conditions, such as speed, load, and temperature, can influence noise and vibration levels in gear drives.
– Higher speeds and heavier loads can increase the likelihood of noise and vibration generation.
– Elevated temperatures can also affect gear performance and contribute to increased noise and vibration.
6. Gear Drive Maintenance:
– Regular maintenance and inspection of gear drives are essential to identify and address any issues contributing to noise and vibration.
– Maintenance activities, such as gear re-alignment, lubricant replacement, and gear tooth inspection, can help minimize noise and vibration levels.
– Timely replacement of worn or damaged gears can also help maintain optimal gear drive performance.
It’s important to note that while efforts can be made to reduce noise and vibration in gear drives, it may not be possible to completely eliminate them. The specific noise and vibration levels in gear drives can vary depending on the application, gear type, design, manufacturing quality, and operating conditions. Manufacturers and engineers often employ noise and vibration analysis techniques and standards to ensure that gear drives meet acceptable noise and vibration criteria for their intended applications.
What innovations are currently shaping the future of gear drives?
Several innovations are currently shaping the future of gear drives. Here’s a detailed explanation:
1. Advanced Materials:
– The development and utilization of advanced materials are revolutionizing gear drive technology.
– High-performance materials, such as carbon composites and advanced polymers, offer improved strength, durability, and weight reduction compared to traditional metal gears.
– These materials enable the design of more compact and lightweight gear drives with enhanced efficiency and reduced energy consumption.
2. Additive Manufacturing:
– Additive manufacturing, also known as 3D printing, is transforming the manufacturing process of gear drives.
– It allows for complex and optimized designs, including internal structures and intricate geometries, that were previously difficult or impossible to achieve with traditional manufacturing methods.
– Additive manufacturing enables the production of customized gear drives with improved performance, reduced weight, and faster prototyping.
3. Smart Gear Drives:
– The integration of sensors, actuators, and control systems is enabling the development of smart gear drives.
– Smart gear drives can monitor operating conditions, collect data, and adjust their performance in real-time.
– They offer advantages such as condition monitoring, predictive maintenance, fault detection, and adaptive control, leading to increased reliability, efficiency, and lifespan.
4. Digitalization and Connectivity:
– The digitalization of gear drive systems through the Internet of Things (IoT) and connectivity technologies is transforming their functionality.
– Connected gear drives can communicate with other components, control systems, and central monitoring platforms, allowing for remote monitoring, optimization, and diagnostics.
– Digitalization enables advanced analytics, machine learning, and predictive algorithms to optimize gear drive performance, energy efficiency, and maintenance scheduling.
5. Gearless Systems:
– Gearless systems are emerging as an innovative alternative to traditional gear drives in certain applications.
– In these systems, direct drive technologies, such as magnetic gears or direct-coupled generators, eliminate the need for gear transmission.
– Gearless systems offer advantages such as higher efficiency, reduced maintenance requirements, compact size, and improved reliability.
6. Eco-Friendly Lubricants:
– The development of eco-friendly lubricants is influencing the future of gear drives.
– Environmentally friendly lubricants, such as bio-based or synthetic oils with reduced toxicity and improved biodegradability, are being used to enhance gear drive performance while minimizing environmental impact.
– These lubricants offer benefits such as extended gear life, reduced friction, and improved energy efficiency.
These innovations are driving advancements in gear drive technology, leading to more efficient, reliable, and sustainable systems. They are shaping the future of gear drives by improving performance, reducing weight and size, enhancing connectivity and control, and minimizing environmental impact.
What are the advantages of using a gear drive in mechanical systems?
Using a gear drive in mechanical systems offers several advantages. Here’s a detailed explanation of the key advantages:
1. Power Transmission:
– Gear drives provide an efficient and reliable means of transmitting power between rotating shafts.
– They can transmit high torque levels, allowing for the efficient transfer of power in various applications.
2. Speed Control:
– Gear drives allow for precise control over rotational speed and provide different speed reduction or increase options through gear ratio selection.
– This speed control capability is crucial in applications that require specific speed requirements or variable speed control.
3. Torque Amplification:
– Gear drives can amplify torque, enabling the conversion of low-torque, high-speed input into high-torque, low-speed output.
– This torque amplification is beneficial in applications that require high torque for heavy loads or starting/stopping operations.
4. Directional Control:
– Gear drives can change the direction of rotational motion between input and output shafts.
– They allow for the transmission of motion in a desired direction, making them essential in applications that require reversing or changing the direction of rotation.
5. Compact Design:
– Gear drives offer a compact and space-efficient solution for power transmission.
– They can transmit power in a relatively small footprint, making them suitable for applications with limited space or where size and weight are critical factors.
6. Mechanical Efficiency:
– Gear drives have high mechanical efficiency, meaning they minimize power losses during transmission.
– With proper lubrication and maintenance, gear drives can achieve efficiency levels above 90%, resulting in energy savings and reduced operating costs.
7. Versatility:
– Gear drives are versatile and can be adapted to various applications and industries.
– They are used in a wide range of machinery, vehicles, industrial equipment, and even in everyday devices like watches and bicycles.
– Different types of gears and gear arrangements allow for customization to meet specific needs, such as high speed, high torque, or precise motion control.
In summary, using a gear drive in mechanical systems provides advantages such as efficient power transmission, speed control, torque amplification, directional control, compact design, high mechanical efficiency, and versatility. These advantages make gear drives a fundamental component in numerous applications, contributing to the reliable and efficient operation of various mechanical systems.
editor by Dream 2024-05-02